Manufacturing & Quality
Manufacturing Capabilities
Jenwyn Tech supplies electric motors, transmission systems, and electric axles supported by established manufacturing processes and product validation capabilities.
Manufacturing operations cover automated motor production, precision gear machining, electric axle assembly, production data monitoring, and multi-level product testing. These processes support manufacturing consistency, component traceability, and the technical requirements of customer projects.
1. Electric Motor Manufacturing
Automated stator production, robotic rotor assembly, and digital production monitoring support manufacturing precision, process consistency, and component traceability.
01 / Automated Stator Production
- Integrated Insertion & Expansion Machine
- Dual-Action Coil Insertion Machines
- Automated Coil Insertion, Forming & Lacing
- Dedicated Terminal Welding Equipment
- Comprehensive Stator Testing
02 / Robotic Rotor Assembly
- 6-Axis Robots & 4-Axis Robots
- Automated Material Handling & Magnet Insertion
- Full Magnet Position Recognition
- Press-Fit Force & Stroke Monitoring
- Automatic Dynamic Balancing
03 / Digital Traceability
- Real-Time CNC Equipment Connectivity
- Machine Status, Work Order & Operator Data Collection
- Automated Production Data Analysis
- Production Abnormality Alerts
- End-to-End Component Traceability
04 / Precision Gear Manufacturing
- Full Gear Grinding
- Gear Tooth Profile Modification
- High-Speed Transmission Requirements
- Efficiency & NVH Performance
- Reverse Torque Load Capability
2. Electric Axle Manufacturing
Precision gear machining, automated friction welding, and dedicated final-drive assembly lines support electric axle manufacturing, with real-time process monitoring for quality control and production traceability.
01 / Precision Gear Manufacturing
- Spiral Bevel Gear Dry Cutting
- Full Gear Grinding & Tooth Profile Modification
- Continuous Carburizing Heat Treatment
- Automated Shot Blasting & Shot Peening
02 / Flexible Machining & Friction Welding
- Imported Mazak & DMG Flexible Machining Lines
- Thompson Automatic Friction Welding Machines
- Robotic Loading & Unloading
- Automated Component Machining
03 / Final-Drive Assembly
- Imported Final-Drive Assembly Lines
- Dedicated Gear Reducer Assembly Equipment
- Automated Assembly Processes
04 / Quality Control
- Real-Time Welding Parameter Monitoring
- Equipment Operating Status & Runtime Records
- Welding Fault Analysis
- Material Consumption Tracking
Quality Control & Product Validation
Quality control covers manufacturing processes, production traceability, and product testing. Quality and environmental management practices follow applicable IATF 16949 and ISO 14001 requirements, while multi-level validation evaluates product functionality, performance, durability, reliability, and environmental resistance.
01 / Quality Management & Traceability
- Real-Time Production Process Monitoring
- Equipment Status, Work Order & Operator Records
- Component Traceability & Production History
- Quality Issue Analysis & Process Improvement
02 / Multi-Level Product Validation
- 3 Validation Levels: Components, Subsystems & Complete Assemblies
- 6 Test Categories
- 146 Test Types
- 337 Test Standards
03 / Component & Subsystem Testing
- Vibration, Salt Spray & Thermal Testing
- Tensile, Torsion & Structural Strength Testing
- High- and Low-Voltage Controller, Wiring Harness & Software Validation
- Functional, Performance, Durability & Reliability Testing
04 / Complete-Assembly Testing
- High- and Low-Temperature Testing
- Thermal Shock, Salt Spray & Immersion Testing
- Water Ingress & Dust Protection Testing
- Vibration, Noise & Transmission Efficiency Testing
- High-Temperature Loaded Operation